we have one designer and develop new samples to customers reference base on customer requirements

All the fabric well-placed on shelfs

Fabric free from dust, to be kept covered

Good ventilation and controlled humidity  Keep rejected material separate

Fabric check rate – over 1000m, inspect 10%

below 1000m, inspect 100%

Clear records checking – Colors (if matches original standard)

Specifications, Texture, Weight

Outlook (if any stains, yarn breakage)

Nep (if any nep)

Fabric Shrinkage Control for adjusting production patterns

•    total 99 Santoni knitting machine

•    knitting machine size from 11inch-18 inch

•   Seamless products classified by different lines responsible

•   100% check products

•   Defects independently placed

Clear SOP pasted on the wall which is visible for workers.

Every manual cutting workers wear gloves when working.

•   Factory gets 5 sewing lines through all three floors. Each line around 40 sewers.

•   Every 2 lines get one inline QC at present. and QC do inspection by AQL 2.5 quality standard

•   The approved sample is hanging in the front of the sewing line with cleared instruction and approved stamp

•  testing few quantity report

•  in-line inspection report

•  final inspection report

• 100% checking

• Final inspection report

• Bulk SOP system

Independent needle area

Clear instruction of needle replacement and record

Responsible person

Independent area with sealed place

Metal detect process after packing

Clear instructions & SOP

Sharp object were well secured

Sessors were kept by the users themselves

Responsible person

ready packing approval sample

Independent area for different packing methods

packing report by random

Finished Goods in Warehouse